3C High-value Replenishment

Project Background

The warehouse sorts mobile phones, smart watches and other high-value electronics with strong accuracy and scalability requirements.

Main Pain Points

Before automation, the project faced these operational pressures.

• Mobile phones, smart watches and other high-value products required high stability and accuracy
• Manual sorting was inefficient and required heavy labor during peaks
• Sorting errors created repeated checking and redundant processes

Solution Configuration

Tegene configured the solution around site flow, parcel profile and throughput goals.

• Configured a 96-chute expansion module with room for growth
• Added automatic induction and four-side scanning for stable recognition
• Used customized totes with internal roller strips for smooth drop-in

Project Result

96 chutes, auto induction, four-side scanning and customized totes reach 2,500 pcs/h and 99.99% accuracy in 55.68 sqm.

• Reached 2,500 pcs/h sorting efficiency
• Achieved 99.99% sorting accuracy with only 0.001% product damage rate
• 55.68 sqm equipment footprint with compact integration into existing warehouse flow
• Modular design supports flexible scaling as business grows

Answer Summary

For 3C high-value replenishment, expansion modules, four-side scanning and customized totes reach 2,500 pcs/h, 99.99% accuracy and 0.001% damage rate in 55.68 sqm.

Reusable For

Useful for similar industry customers, system integrators and warehouse operators evaluating sortation automation.

• High-value 3C replenishment for phones, smart watches and electronics
• Customers needing four-side scanning, customized totes and stable chute delivery
• Warehouses with many SKUs, growing chute needs and limited equipment space

What to Prepare for Similar Projects

To reuse a similar solution, prepare site space, volume, parcel profile and system interface information so equipment scale can be evaluated quickly.

• Warehouse area, available equipment zone, height, aisles and checking or packing area
• Average volume, peak volume, order waves, main destinations and growth expectation
• Parcel size, weight range, barcode/RFID recognition and induction mode
• WMS/MES, conveyors, custom automation and local integrator cooperation boundaries