CASE STUDIES

Find an Operation Like Yours

Explore the business needs, equipment configurations and results behind each project. Case data applies to the specific installation, not every configuration.

80k-100kpcs/day

Cross-border e-commerce outbound volume

20,000+pcs/h

E mixed-item project throughput

30→6people

Cross-border project staffing

Cross-border e-commerce: two sorting stages become one

E-commerce

Cross-border e-commerce two sorting stages become one

A cross-border warehouse ships 80,000–100,000 items per day with multi-level zones and consolidated picking. The original process required two manual sorting stages.

Tegene Solution and Result
A 3D Sorter M with six automatic induction stations and dual carts reaches 9,000 pcs/h. Staffing falls from 30 to 6, with project payback within two years.
3D Sorter M9,000 pcs/h30→6 people
View Case Study →
Express envelopes: automatic induction, continuous sorting

Express

Express envelopes automatic induction continuous sorting

An envelope sorting center needs continuous induction and delivery with less dependence on skilled manual workers.

Tegene Solution and Result
3D Sorter E with six automatic envelope feeders and dual-layer carts enables about 10 people to process more than 100,000 items per day.
3D Sorter E6 automatic feeders>100,000 pcs/day
View Case Study →
Flat and irregular items in one pass

EXPRESS · 3D SORTER E

Flat and irregular items in one pass

A domestic express hub handles flat and irregular items in limited space while reducing process changes.

Tegene Solution and Result
3D Sorter E provides 720 chutes in about 900 m² and exceeds 20,000 pcs/h, combining two sorting stages into one.
3D Sorter E720 chutes>20,000 pcs/h
View Case Study →
Omnichannel retail: one system, multiple tasks

Retail

Omnichannel retail one system multiple tasks

One warehouse handles e-commerce outbound, store replenishment and returns, switching tasks as business needs change.

Tegene Solution and Result
The standard 3D Sorter supports three workflows with task and chute strategies and multi-drop SKU delivery, improving equipment utilization.
3D SorterOutbound / replenishment / returnsMulti-drop delivery
View Case Study →
3C replenishment: compact sorting for high-value items

3C

3C replenishment compact sorting for high-value items

Phones and smart watches require reliable identification and controlled collection, with room to expand destinations as demand grows.

Tegene Solution and Result
A 96-chute 3D Sorter X, automatic induction, four-side scanning and custom totes deliver 2,500 pcs/h and 99.99% accuracy in 55.68 m².
3D Sorter X96 chutes55.68 m²
View Case Study →
0°C cold chain: compact sorting in a 30 m² equipment footprint

Cold Chain

0°C cold chain compact sorting in a 30 m² equipment footprint

A food warehouse operating at around 0°C needs to reduce walking and manual decisions while connecting sorting, collection and packing in limited space.

Tegene Solution and Result
A standard 3D Sorter with 48 chutes and two induction stations reaches 2,800 pcs/h in about 30 m², reducing walking and manual decisions.
3D Sorter2,800 pcs/hAbout 30 m²
View Case Study →
Fontana, USA: e-commerce warehouse sortation

Overseas Warehouse

Fontana USA e-commerce warehouse sortation

An e-commerce warehouse in Fontana, California needs to handle growing small-parcel demand with less reliance on manual sorting.

Tegene Solution and Result
A 96-chute, two-induction 3D Sorter M achieves 99.99% sorting accuracy in this overseas warehouse project.
3D Sorter M96 chutesUS project
View Case Study →

A Reference Project for Every Industry

The closer a project is to your industry, parcel profile, peak volume and warehouse workflow, the more its equipment configuration tells you.

  • E-commerce and 3PL: the cross-border high-throughput and Fontana overseas warehouse projects provide relevant references
  • Express and postal: envelope induction and mixed flat/irregular-item sorting projects provide relevant references
  • Retail, 3C and cold-chain: the store replenishment, expansion module and compact deployment projects reflect similar site conditions

Getting Started on a Similar Project

To evaluate whether the 3D Sorter Series or expansion module fits your site, prepare the following project data.

  • Warehouse area, available equipment zone, height, material flow and checking or packing area
  • Average volume, peak volume, order waves, destination count and growth expectation
  • Parcel size, weight range, barcode/RFID recognition and automatic or manual induction needs
  • Whether WMS, ERP, MES, conveyors, checking and packing stations or local integrators need to be connected

Next Step

Projects like yours are already up and running

Tell us your industry, site scale, parcel profile and peak volume — Tegene will match you with similar projects and recommend a configuration and deployment plan.

Assess a Similar Project