Express

Express envelopes automatic induction continuous sorting

An envelope sorting center needs continuous induction and delivery with less dependence on skilled manual workers.

Express envelopes: automatic induction, continuous sorting
Industry
Express and postal
Product
3D Sorter E
Delivery
Delivered and in operation
Key result
More than 100,000 items per day with about 10 people
01About 10 people process more than 100,000 items per day
02Reduce manual workload and skilled-labor dependence

Project Story

From operational pressure to delivered results

Main Pain Points

Before automation, the project faced these operational pressures.

  • Envelope sorting depends heavily on manual handling
  • Staff turnover increases training and operating pressure

Solution Configuration

Tegene configured the solution around site flow, parcel profile and throughput goals.

  • Pair 3D Sorter E with six automatic envelope feeders
  • Use dual-layer carts to connect automated induction and continuous sorting

03 / RESULT

Project Result

After the equipment and workflow were implemented, the project delivered clear gains in capacity, staffing or process coordination. Key figures are summarized above.

Who This Fits

Useful for similar industry customers, system integrators and warehouse operators evaluating sortation automation.

  • Express envelope, thin parcel and small parcel sorting centers
  • Hub operations requiring high delivery accuracy and stable automatic induction
  • Logistics customers reducing manual sorting workload and skilled-labor dependence

Getting Started on a Similar Project

If this project looks like yours, having site space, volume, parcel profile and system interface details ready makes it much faster to size the equipment.

  • Warehouse area, available equipment zone, height, aisles and checking or packing area
  • Average volume, peak volume, order waves, main destinations and growth expectation
  • Parcel size, weight range, barcode/RFID recognition and induction mode
  • WMS/ERP/MES, conveyors, custom automation and local integrator cooperation boundaries

Next Step

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